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ZINC ALUMINUM WIRE

Zinc-aluminum alloy wires, particularly for the durable corrosion protection of steel in the maritime sector ZnAl alloy wires are manufactured from SHG zinc (99.995% Conforming to IS-12447, DIN 14919:2001,EN 1179 Z1, ASTM B833-06 ) and High Purity aluminum Conforming to EN 576, ISO 209-1:2007, EN 573-3:2009, ASTM B833-06 ) and provide even more corrosion protection than pure zinc wires with lower overspray.

PRODUCT
SPECIFICATION

  • TITLE: THE 85/15 (Zn/Al)
  • SUPER DELUXE
  • QUALITY SPRAY WIRE
  • PS:31
  • ISSUE NO: 01
  • REV. NO.:02
  • DATE: 01.01.2015

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SCOPE

 GENERAL

CHEMICAL COMPOSITION:

This Specification covers manufacturing of 85/15 (Zn/Al) Spray wire used for arc and flame spraying and are well-known for its excellent quality.

The 85/15 Zn/Al wires are produced to meet requirements as accordance to ISO 14919

The 85/15 Zn/Al wires are manufactured from virgin S.H.G Zinc and Aluminum Ingots by the process which ensures that the material meets requirement of the sprecification. The manufactured wire should have a smooth finish, free from defects that may affect the feeding of the wire to the spray gun.
 

The material consists of:

1. 85% ± 1% (weight) Electroplated Zinc With Purity of 99.99%
2. 15% ± 1% (weight) Aluminum With Purity of 99.7%

Maximum impurities (%)

Maximum impurities (%)

Maximum impurities (%)

Maximum impurities (%)

Maximum impurities (%)

Maximum impurities (%)

Maximum impurities (%)

Standard Specification

Si

Pb

Fe

Cd

Sn

Cu

Zn

99.99

ISO 752

0.003

0.003

0.003

0.001

0.002

99.7

ISO 115

0.1

0.0

0.1

PROPERTIES

No

Type

Flange Size

Bore Dia.

Drum Size

Traverse

Overall Width

Capacity in Lbs.

1

KE 340

13.385″

2 1/21″

5.354″

4.763″

5 2/17

77 Lbs.

2

KE 300

11.811″

2.027″

8.346″

3.346″

3.858″

33.06 Lbs.

3

KE 270

10.629″

2.047″

5.826″

3.539″

4.055″

44.09 Lbs.

HAZARDOUS SUBSTANCE CONTROL

The Material must fulfill REACH & ROHS Requirements, according to date revision Material mess following hazardous substance threshold concentration limits

Substance

Concentration Limits

Substance

Concentration Limits

Lead (Pb)

< 1000ppm

Bromine (Br)

< 900ppm

Mercury (Hg)

< 1000ppm

Chloride (Cl)

< 900ppm

Cadmium (Cd)³!

< 1000ppm

sum of Bromide and Chlorine

<=1500 ppm max

Hexavalent Chromium

< 1000ppm

Antimony

< 900ppm

Polybrominated Biphenyl (PBB)

< 1000ppm

Red Phosphorous

< 100ppm

Polybrominated Disphenyl Ether (PBB)

< 1000ppm

REFERENCE STANDARD

PACKING

HANDLING AND STORAGE

IS-12447, DIN 14919:2001, EN 1179 Z1, ASTM B833-06
 

The 85/15 Zn/Al wire are packed and supplied in

1. 55 – 66 Lbs. coil
2. 440 Lbs. paper fiber drum and 771 Lbs. Metal drums

The 85/15 An/Al wires to be stored in cool and dry place and should be kelpt away from direct water contact or heavy moisture area.
 

TOLERANCE ON DIMENZIONS

Dimensions in Inches

Nominal Diameter

Tolerance 

Ø ≤ 0.1181

-0.0019

≤ 0.1181 Ø ≤ 0.1574

-0.0019

SHELF LIFE

TOLERANCE ON DIMENZIONS

The 85/15 Zn/Al wire has infinite shelf life.

We recommend best for use within one year of manufacturing to get best results in application.
 

The 85/15 Zn/Al wire has infinite shelf life.

We recommend best for use within one year of manufacturing to get best results in application.

No

Type

Flange Size

Bore Dia.

Drum Size

Traverse

Overall Width

Capacity in Lbs.

1

KE 340

13.385″

2 1/21″

5.354″

4.763″

5 2/17

77 Lbs.

2

KE 300

11.811″

2.027″

8.346″

3.346″

3.858″

33.06 Lbs.

3

KE 270

10.629″

2.047″

5.826″

3.539″

4.055″

44.09 Lbs.